Starting Procedures for Drilling

 

 

     Self Start     
Entry Feed Rate

To properly self start a drill use the following:
•Shortened Projection
•Rigid Part Fixturing
•Enter Machined Surface

startnew1.jpg (16540 bytes)

Tool Material

Up To 100%

Reduce 30 to 50%

Carbide

5.5 x Æ

8.5 x Æ

Carbide Tip

4 x Æ

6 x Æ

HSS, Cobalt

4 x Æ

6 x Æ

 

Drill Depth

For greater drill depths or better positioning use other starting methods shown.


Spot for Carbide

Spot for H.S.S.

Starting Hole**
for Carbide

Wider

startnew2a.jpg (19233 bytes)

startnew2b.jpg (20143 bytes) startnew2c.jpg (22495 bytes)

³ Follower Drill

 

 

Spot / Starting Hole
tri10.jpg (4774 bytes) Versus
Follower Drill

Tool Groups

Wider tri10.jpg (4774 bytes)
+ 5°
To + 10°

   Same tri10.jpg (4774 bytes)  

   Less tri10.jpg (4774 bytes)  
HPS Carbide
( A, B, M )

circleblackfull.jpg (5908 bytes)

circleblackfull.jpg (5908 bytes)

circleblackhalf.jpg (5996 bytes)

Carbide
Standard

circleblackfull.jpg (5908 bytes)

circleblackhalf.jpg (5996 bytes)

   circlewhiteast.jpg (6145 bytes)

Carbide
Tipped

circleblackfull.jpg (5908 bytes)

circleblackhalf.jpg (5996 bytes)

   circlewhiteast.jpg (6145 bytes)

HSS, Cobalt

circleblackhalf.jpg (5996 bytes)

circleblackhalf.jpg (5996 bytes)

circleblackfull.jpg (5908 bytes)

 

circleblackfull.jpg (5908 bytes)
Most
Appropriate

circleblackhalf.jpg (5996 bytes)
Occasionally
Appropriate

circlewhite.jpg (1268 bytes)
Don't
Use

* If you cannot drill first and chamfer the hole afterwards, reducing RPM (up to 60%) and Feed/Rev (up to 40%) while machining out the difference in point angles may help protect the carbide drill.

 

** Accurate position & size control to within .002" [0.05mm] oversized on the start hole can yield hole accuracy comparable to most busing starts. DO NOT rotate long tools i.e. #172 & #175) outside starting hole or whip-out will occur. Ease the long tool into the starting hole at 200 RPM and .025" [.635 mm] / Rev.
startnew3.jpg (20733 bytes) startnew4.jpg (28967 bytes)
Avoid using a spot drill with a chisel flat. Use CJT Styles 114, 113, 115 for spotting. Avoid convex spots from indexable drills or non-center cut tools.

 

Bushing Against

 

.0002"[ 0.005mm ]
Greater Than
Maximum Drill
Æ Tolerance

Bushing Away

CJT Tool
Group
Letter(s)

Bushing

circleblackfull.jpg (5908 bytes)
Most
Appropriate

Against

Away

circleblackhalf.jpg (5996 bytes)
Occasionally
Appropriate

A, B, E, M, P, T

circleblackhalf.jpg (5996 bytes)

circlewhite.jpg (1268 bytes)

D, G, J, Q, R

circleblackfull.jpg (5908 bytes)

circleblackhalf.jpg (5996 bytes)

circlewhite.jpg (1268 bytes)
Don't
Use

F, N

circleblackfull.jpg (5908 bytes)

circleblackfull.jpg (5908 bytes)

startnew5.jpg (14828 bytes) startnew6.jpg (14869 bytes)    
.012"[ 0.3mm ]
Maximum Off Part

 

 
INDEX

Last Updated on 11/14/01
By Bob Novak Media Development
Copyright
Ó1999 CJT KOOLCARB Inc.